Steam Boiler Replacement in Union County, NJ — From a Team That Still Knows Steam

Old cast-iron boiler finally giving up? We replace steam boilers properly — sized by your actual radiator load (EDR), code-compliant, with the expertise that's becoming rare in this trade.

Replacing a steam boiler isn't like swapping a water heater. The new boiler has to match your radiator load exactly — not the house's square footage, not the previous boiler's BTU rating. Get it wrong, and you'll have cold radiators, banging pipes, or a boiler running constantly. Continental Plumbers has been replacing steam boilers across Union County since 1985 — Elizabeth, Hillside, Roselle, and every old neighborhood with steam heat. We measure your radiators, size the boiler by EDR, and install it right. Save $300 on current boiler replacements.

NJ Master Plumber License #9142
Since 1985
4.7★
(1,377 reviews)
Save $300
Steam specialists
Signs Your Steam Boiler Needs Replacing

Six Signs Your Steam Boiler Is at the End

Steam boilers are workhorses — but nothing lasts forever. Here’s when replacement becomes the smarter call:
Your Boiler Is 40–60+ Years Old

Cast-iron steam boilers often last 40–60 years. Some run 70+. Past that, the cast-iron sections start to crack and parts get harder to find.

The Boiler Itself Is Leaking

Water leaking from cracks in the cast-iron sections (not from valves or fittings). Once the pressure vessel fails, repair isn't an option.

Heating Bills Keep Climbing

Old steam boilers lose efficiency over decades — sediment buildup, scale, deteriorating burners. A modern steam boiler can cut heating bills meaningfully.

Constant Repairs No Longer Hold

Two or three repair calls a year is the system telling you something. The next failure could be major.

Boiler Section Cracks Discovered

During inspection or repair, we find a crack in the cast-iron pressure vessel. Not safely repairable — replacement is the only option.

Heat Exchanger or Combustion Failure

Severe carbon monoxide concerns, soot buildup, or combustion problems that point to internal damage beyond simple repair.

Not sure if it's time? call (973) 900-0430 — we'll honestly assess whether yours has years left or it's time.

Stay with Steam, or Convert to Hot Water?

The Big Decision: Steam Replacement vs. System Conversion

When your steam boiler dies, you have three real options. The right one depends on your home, your radiators, your budget, and how long you’ll be there.

Best for: Most homeowners with steam heat — especially older Union County homes with cast-iron radiators.

Best for: Major renovations, homeowners staying long-term, or systems where some radiators need replacement anyway.

Best for: Almost never the right answer for older homes with steam. Major construction project, requires ductwork installation, often loses the character and even-heating advantage of radiators.

We typically recommend against this for older Union County homes — but we’ll talk through it honestly if you’re considering.

Our honest take: For most older Union County homes with steam, replacing with a new steam boiler is the smartest decision — lowest cost, preserves the system, keeps your radiators. Conversion is rarely worth the cost unless you’re doing a major renovation anyway.

Why Steam Boiler Sizing Matters

Sized by EDR — Not by Square Footage

A new steam boiler must match your home’s actual radiator load. Not house size. Not the previous boiler’s BTU rating. Not a “best guess.”

Sizing a steam boiler properly means:

Three-step process:

Step 1
Measure Every Radiator
We measure each radiator in the house, calculate its EDR (Equivalent Direct Radiation), and sum the total system load.
Step 2
Add Pickup Factor
Steam systems need extra capacity to "pickup" the load from cold (called the pickup factor). We add this to your EDR total.
Step 3
Size Boiler to Match
We select a boiler whose net steam output matches your EDR + pickup factor. Not bigger, not smaller — matched.

Why this matters:

● Oversized boiler: Short-cycles, wastes fuel, banging pipes, uneven heat
● Undersized boiler: Never warms the house properly, runs constantly
● Properly sized boiler: Quiet, efficient, lasts longer

Most plumbers under 40 don't know how to size steam boilers properly. After 40+ years, we do — and we won't replace a boiler without measuring your radiators first.

We Get It

The Concerns We Hear About Steam Replacement

"My old boiler is huge. Are new ones the same size?"

Newer steam boilers are usually smaller and more efficient than the original cast-iron behemoths from the 1940s and '50s. They fit in tighter mechanical rooms and basements. We measure your space during the quote.

"I love my cast-iron radiators. Will a new boiler still work with them?"

Yes — that's the whole point of staying with steam. Your radiators stay, your piping stays, only the boiler changes. The new boiler produces steam that flows through the same radiators that have been heating your home for decades.

"Are steam boilers even still made?"

Yes. Manufacturers like Burnham, Peerless (NJ-made), Weil-McLain, Crown, and Smith still make modern steam boilers. They've evolved — better controls, higher efficiency — but the core technology is the same.

"Should I really stay with steam, or just convert?"

Honest answer: for most older Union County homes, staying with steam is the better financial decision. Conversion costs significantly more upfront, and the efficiency gains rarely pay back the cost. The exception is if you're doing major renovations anyway — then conversion may make sense.

"I have a multi-family building with steam heat. Can you replace systems while tenants are there?"

Yes — but it takes planning. Steam boiler replacements in occupied buildings need temporary heat solutions and careful scheduling. We work with property managers across Union County on these projects regularly.

The Neighbor Difference

Why Union County Trusts Continental with Steam Replacement

Local since 1985

40+ years of steam work in Union County. Elizabeth, Hillside, Roselle — we know these old systems.

Steam expertise that's getting rare

Most plumbers under 40 don't size steam properly. We do — EDR-based sizing, every job.

Permits + inspection handled

NJ Master Plumber License #9142. Code-compliant install, township inspection, warrantied work.

$300 off + financing

Save on the upfront cost, plus Wisetack financing if you want to spread it out.

Where We Serve

Steam Boiler Replacement Across Union County

Don’t see your town? call (973) 900-0430

Steam Boiler Replacement FAQs

Most replacements: 2–3 days. Day 1: drain old system, remove old boiler. Day 2: install new boiler, connect piping, venting. Day 3: fire up, test, balance, walk you through. Same-week scheduling possible for active no-heat situations.
Comparable in many cases. The boiler itself can be similar in price. Installation is often simpler for like-for-like steam replacement (no piping changes, no radiator changes). Conversion to hot water is significantly more expensive.
Yes. NJ requires permits for boiler installations. We pull the permit and handle inspection — included in our flat-rate quote.
Limited compared to high-efficiency hot water boilers. Some modern steam boilers qualify for NJ Clean Energy Program incentives. We tell you what applies.
Yes, through Wisetack — approved in minutes, no credit impact.
Burnham, Peerless (NJ-made), Weil-McLain, Crown, Smith, New Yorker, Slant/Fin. We don't push a specific brand — we recommend based on your home, budget, and parts/service availability locally.
Yes. We work with property managers and landlords on multi-family steam replacements — including temporary heat solutions during install to keep tenants comfortable.